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Subash Gautam

Interactive CV · Melbourne

Subash Gautam

Research Engineer · PhD Mechatronics

  • 5+ yrs research
  • 4 RCIM papers
  • 1 patent
  • PhD RMIT × CSIRO
Digital Twin 4D Reconstruction Additive Manufacturing Computer Vision Robotics

Professional Summary

Research Engineer with a PhD in Mechatronics Engineering and 5+ years developing advanced 3D/4D reconstruction, image processing algorithms, and machine-learning-driven defect detection for high-rate dynamic systems. Proven track record delivering novel imaging pipelines, real-time reconstruction frameworks, and physics-guided computer vision methods deployed on robotic and industrial platforms. Passionate about translating complex imaging research into robust, commercial-ready solutions.

Selected Achievements

01

Developed a real-time 4D reconstruction pipeline for continuous monitoring of dynamic additive manufacturing processes.

02

Designed a geometric digital twin framework for in-process shape monitoring and deviation analysis.

03

Created a closed-form hand–eye calibration method for multi-sensor systems, significantly reducing calibration time.

04

Co-inventor on provisional patent 2025904901 — systems and methods for monitoring during manufacturing.

05

Published multiple first-author papers in Robotics and Computer-Integrated Manufacturing on 4D reconstruction and imaging.

Research & Projects

Click a project card to explore photos and details.

Research & industry

Digital Twin · 4D Reconstruction · Defect Detection

Designed real-time 4D reconstruction for robotic AM, geometric digital twin (gDT-AM) for shape monitoring, in-process 3D deviation mapping (3D-DM²), and ML-driven defect segmentation on cold spray platforms.

3D-DM² paper →
Closed-form · Two-stage · Single-plane artefact
Robotics · Calibration · RCIM 2025

Streamlined robotic hand–eye calibration of multiple 2D laser profilers — rapid closed-form two-stage method that dramatically improves speed and accuracy for multi-sensor vision systems.

Read paper →
RMIT · VLM · Robotics Education

Automated pipelines converting 2D architectural plans to structured digital models. Leading robotics labs mentoring students in C++, Python, ROS2, and computer vision.

Early engineering

Robotics · Competition · Nepal

Robot "Nepali Keto" navigated hurdles, sand, pebbles, mud, and water — from Terai to Everest — and raised the flag 3.9m high in under two minutes.

Autonomous · PID · Arduino

Five-sensor line array with obstacle detection and PID-controlled movement on Arduino Mega — foundation in autonomous navigation.

UAV · Surveillance · Logistics

Cloud-based IP camera for real-time aerial monitoring with precision payload delivery for disaster response and medical supplies.

Solar · Embedded · IEEE

Incremental conductance MPPT validated in hardware and MATLAB — 33% PV output boost in hardware. Published at IEEE ICRERA 2016.

IEEE paper →
Renewable Energy · Hydropower

Gravitational water vortex power plant pilot for rural electrification — simple, replicable design for remote villages in Nepal.

Networking · IPv6 · La Trobe

Dual-stack IPv6 deployment across campus network — awarded Outstanding Implementation at La Trobe Engineering Showcase 2019.

Experience

  • Developed automated image-processing pipelines for converting 2D architectural plans into structured digital models.
  • Led robotics laboratory sessions, mentoring students in C++, Python, ROS2, and computer vision.
  • Guided student engineering teams through hypothesis testing, prototyping, and system integration.
  • Designed real-time 4D reconstruction pipeline for robotic additive manufacturing.
  • Developed in-process 3D deviation mapping and defect detection with temporal modelling.
  • Created geometric digital twin framework combining physics-based and data-driven reconstruction.
  • Developed closed-form two-stage hand–eye calibration for multiple 2D laser profilers.
  • Co-inventor on provisional patent 2025904901; published 4 peer-reviewed papers.
  • Taught C, C++, and Python — algorithms, data structures, and OOP to undergraduates.
  • Delivered hands-on labs for embedded systems and automation applications.

Core Skills

Image Processing & Reconstruction

4D Reconstruction Digital Twin Deviation Mapping Multi-view Geometry Defect Detection Surface Reconstruction

Software & Algorithms

C++ Python ROS2 OpenCV OpenGL PyTorch TensorFlow Git

Robotics & Manufacturing

Hand–Eye Calibration Robotic AM Cold Spray AM Laser Profilers Real-time Processing

Research & Leadership

Hypothesis Design Experimental Validation Patent Contribution Team Leadership Mentoring

Publications

Journal · Under review · 2025

Geometric Digital Twin for Robotic Additive Manufacturing (gDT-AM)

Gautam, S., Vargas-Uscategui, A., King, P., Lohr, H., Bab-Hadiashar, A., Cole, I., & Asadi, E.

Preprint · 2025

In-process 3D Deviation Mapping and Defect Monitoring (3D-DM²)

Gautam, S., et al.

arxiv.org/pdf/2511.05604
Robotics and Computer-Integrated Manufacturing · 2025

Streamlined robotic hand–eye calibration of multiple 2D-profilers

Gautam, S., Lohr, H., Vargas-Uscategui, A., King, P. C., Bab-Hadiashar, A., Cole, I., & Asadi, E.

doi.org/10.1016/j.rcim.2025.102984
Robotics and Computer-Integrated Manufacturing · 2024

In-process 4D reconstruction in robotic additive manufacturing

Chew, S. Y., Asadi, E., Vargas-Uscategui, A., King, P., Gautam, S., Bab-Hadiashar, A., & Cole, I.

doi.org/10.1016/j.rcim.2024.102784
IEEE ICRERA · 2016

Maximum power point tracker with solar prioritizer in photovoltaic application

Gautam, S., Raut, D. B., Neupane, P., Ghale, D. P., & Dhakal, R.

doi.org/10.1109/ICRERA.2016.7884494

Education

2021–2025

PhD — Mechanical, Mechatronics & Manufacturing

RMIT University, Melbourne — Real-time 4D reconstruction, hand–eye calibration, geometric defect segmentation using ML.

2017–2019

Master of Information & Communication Technology

La Trobe University — 88.25% WAM. Golden Key International Honour Society (top 15%).

2009–2014

BEng — Electronics & Communication Engineering

Purbanchal University, Nepal — Final year project published in IEEE Xplore (ICRERA 2017).

Honours & Awards

2020

NRNA Australia Academic Excellence Award

Outstanding performance during master's degree.

2019

Outstanding IPv6 Campus Deployment

La Trobe University Engineering & IT Showcase.

2014

Best Project Award — MPPT Solar System

Department of ECE, Acme Engineering College, Purbanchal University.

2013

National Robotics Competition Winner

NCIT ROBO Drive 2013 — National College of Information Technology, Nepal.